Yayin da layukan samarwa a cikin wuraren yin burodin kasuwanci ke tashi da sauri, ingancin samfur ba zai iya wahala ba yayin da kayan aikin ke ƙaruwa.A mai rarrabawa, ya dogara da ma'aunin kullu daidai kuma cewa tsarin kwayar halitta ba a cutar da kullu ba - ko kuma an rage lalacewa - kamar yadda aka yanke.Daidaita waɗannan buƙatu akan samarwa mai girma ya zama alhakin kayan aiki da software.
"Ra'ayinmu ne cewa ba ma'aikacin ba ne ya kamata ya kula da sarrafa babban sauri tare da daidaito," in ji Richard Breeswine, shugaba kuma Shugaba, YUYOU Bakery Systems.“Kayan aikin da ake da su a zamanin yau suna iya cika waɗannan buƙatun.Ya kamata a horar da masu aiki da kyau don sanin inda za a daidaita wasu sigogi don cimma daidaito mai girma, amma a gaskiya, wannan ba wani abu ba ne da ya kamata gidan burodi ya damu da shi.Wannan aikin masana'anta ne."
Ƙirƙirar madaidaicin yanki mai inganci a mai rarraba yayin motsawa cikin sauri mai girma ya dogara da abubuwa da yawa da ke haɗuwa a lokaci ɗaya: daidaitaccen kullu da aka ba da shi ga mai rarrabawa, gyare-gyare na atomatik, da hanyoyin yankan da suke da sauri, daidai kuma mai laushi lokacin da ya cancanta.
Yanke zuwa sauri
Yawancin sihirin rarrabuwa daidai a cikin manyan sauri yana wanzuwa a cikin injinan mai rabawa.Ko vacuum, dunƙule biyu, fasahar vane cell ko wani abu gaba ɗaya, masu rarraba a yau suna fitar da daidaitattun kullu a farashi na ban mamaki.
"YUYOU masu rarrabawasuna da daidaito sosai kuma masu dorewa, suna taimakawa wajen samar da ingantaccen samarwa kuma tare da mafi kyawun sikelin da ake samu, ”in ji Bruce Campbell, mataimakin shugaban kasa, fasahar sarrafa kullu,YUYOU Bakery Systems.“Gaba ɗaya, yayin da layin ke tafiya da sauri, gwargwadon yadda mai rarraba ke tafiya daidai.An tsara su don tashi - kamar jirgin sama."
Wannan ƙirar ta haɗa da daidaitaccen tsari, ƙayyadaddun tsarin twin-auger mai ci gaba da yin famfo wanda ke aika kullu a cikin nau'in ƙarfe-karfe wanda ke haifar da ƙarancin matsa lamba a kowane tashar jiragen ruwa na mai rarrabawa.Kowane ɗayan waɗannan tashoshin jiragen ruwa yana da famfon YUYOU Flex, wanda ke daidaita kullu daidai."Madaidaicin bambancin gram ɗaya ko mafi kyau ana iya samuwa a cikin daidaitaccen samarwa," in ji Mista Campbell.
Tare da WP Tewimat ɗin sa ko WP Multimatic, WP Bakery Group USA suna kula da daidaiton nauyin nauyi har zuwa guda 3,000 a kowane layi."A 10-lane divider, wannan yana ƙara har zuwa 30,000 guda a kowace awa na nauyin nauyin daidaitattun nau'in kullu," in ji Patrick Nagel, manajan tallace-tallace na asusun, WP Bakery Group USA.Kamfanin WP Kemper Softstar CT ko CTi Dough Divider tare da manyan abubuwan tafiyarwa ya kai guda 36,000 a sa'a guda.
"Dukkan masu rarraba mu suna dogara ne akan ka'idar tsotsa, kuma matsa lamba na pistons yana daidaitawa kuma, wanda ya ba da damar rage matsa lamba don kula da kullu tare da mafi girma yawan sha," in ji Mista Nagel.
Koenig kuma yana amfani da sabuwar fasahar tuƙi akan masana'anta Rex AW don kaiwa bugun jini 60 a cikin minti ɗaya a ci gaba da aiki.Wannan yana kawo injin mai jere 10 zuwa matsakaicin iya aiki na kusan guda 36,000 a awa daya.
AdmiralMai Rarraba/Rounder, asali daga Winkler kuma yanzu Erika Record ya sake ƙera shi, yana amfani da wuka da tsarin piston wanda babban motar ke sarrafawa don isa ga daidaiton ƙari-ko-rasa 1 g akan kowane yanki.An ƙera na'urar don yin aiki mai nauyi a kowane lokaci.
Reiser ya kafa masu rarraba ta akan fasahar dunƙule biyu.Tsarin ciyarwa a hankali yana ɗaukar dunƙule biyu-biyu, wanda sannan ya daidaita samfurin daidai a babban gudu."Mun fara kallon samfurin tare da masu yin burodi," in ji John McIsaac, darektan ci gaban kasuwancin dabarun, Reiser."Muna bukatar mu koyi game da samfurin kafin mu ƙayyade hanya mafi kyau don raba kullu.Da zarar masu yin burodinmu sun fahimci samfurin, za mu dace da injin da ya dace da aikin. "
Don cimma daidaiton ƙima mai girma, masu rarraba Handtmann suna amfani da fasahar vane cell."Masu rarraba mu kuma suna da ɗan gajeren hanya samfurin a cikin mai rarraba don rage duk wani canji maras so game da yanayin kullu kamar ci gaban alkama da kuma kullu wanda ya shafi yadda kullu ke yi a cikin proofer ko tanda," in ji Cesar Zelaya, manajan tallace-tallacen burodi, Handtmann. .
An tsara sabon jerin Handtmann VF800 tare da babban tantanin halitta vane, yana ba mai rarraba damar raba kullu a lokaci guda don cimma manyan abubuwan samarwa maimakon kawai gudu da sauri.
YUYOUtsarin rarrabawayi amfani da tashar shingling don fara ƙirƙirar madaurin kullu masu kauri da kauri.A hankali motsi wannan band ɗin yana kiyaye tsarin kullu da cibiyar sadarwar gluten.Mai rarraba kanta yana amfani da guillotine na wayar hannu na duban dan tayi don samar da daidaitaccen wuri mai tsafta ba tare da matsa kullu ba."Wadannan fasalolin fasaha na mai rarraba M-NS suna ba da gudummawa ga daidaitattun ma'aunin kullu a cikin sauri," in ji Hubert Ruffenach, R & D da darektan fasaha, Mecatherm.
Daidaitawa akan tashi
Yawancin masu rarrabawa yanzu suna da tsarin aunawa don bincika ma'aunin yanki da ke fitowa daga kayan aiki.Kayan aiki ba wai kawai auna nau'ikan da aka raba ba, amma yana aika wannan bayanin zuwa ga mai rarraba don haka kayan aiki zasu iya daidaitawa don bambance-bambance a cikin kullu a duk lokacin samarwa.Wannan yana taimakawa musamman ga kullu tare da haɗawa ko fasalin tsarin buɗaɗɗen tantanin halitta.
"Tare da WP Haton mai raba burodi, yana yiwuwa a ƙara ma'aunin dubawa," in ji Mista Nagel."Ba a buƙatar yin watsi da yanki, kodayake ana iya saita shi ta haka.Amfanin shine zaku iya saita takamaiman adadin guda, kuma ma'aunin dubawa zai auna guntuwar kuma ya raba ta wannan lambar don samun matsakaici.Sannan zai daidaita mai raba don matsar da nauyi sama ko ƙasa kamar yadda ake buƙata.”
Rheon's Stress Free Rarraba yana haɗa awo kafin da bayan an yanke kullu don haɓaka daidaiton nauyi.Tsarin yana ƙirƙirar takardar kullu mai ci gaba wanda ke tafiya a cikin sel masu ɗaukar nauyi waɗanda ke ƙarƙashin bel ɗin jigilar kaya.John Giacoio, darektan tallace-tallace na kasa, Rheon Amurka ya ce "Wadannan nau'ikan nau'ikan kayan aiki suna gaya wa guillotine daidai lokacin da adadin kullu ya wuce da kuma lokacin da za a yanke.""Tsarin yana tafiya har ma ta hanyar duba nauyi akan saiti na biyu na sel masu lodi bayan an yanke kowane yanki."
Wannan duba na biyu yana da mahimmanci yayin da kullu ke yin ƙura da canje-canje a duk lokacin sarrafawa.Saboda kullu samfuri ne mai rai, yana canzawa koyaushe, ko daga lokacin bene, zafin kullu ko ƙananan bambance-bambancen tsari, wannan ci gaba da lura da nauyi yana kiyaye daidaito yayin da kullu ya canza.
Handtmann kwanan nan ya haɓaka tsarin auna WS-910 don haɗawa cikin masu rarraba shi kuma ya gyara waɗannan bambance-bambancen.Wannan tsarin yana lura da rarrabawa kuma yana ɗaukar nauyi daga masu aiki.
Hakanan, Mai Rarraba M-NS na Mecatherm yana gano yawan kullu a ainihin-lokaci don rage hawan nauyi."Ko da lokacin kullu ya canza, ana kiyaye nauyin da aka saita."Mista Ruffenach ya ce.Mai rarrabawa yana ƙin ɓangarorin da basu dace da juriyar da aka saita a baya ba.Ana sake amfani da guntun da aka ƙi don haka babu wani samfur da ya ɓace.
Biyu daga cikin masu rarraba Koenig - Masana'antar Rex Compact AW da Masana'antu Rex AW - fasalin ci gaba da daidaitawa har ma da matsa lamba don daidaiton nauyi a cikin nau'ikan kullu da daidaito."Ta hanyar daidaita matsa lamba na turawa, ƙullun kullu suna fitowa daidai don nau'o'in kullu daban-daban a layuka daban-daban," in ji Mista Breeswine.
Wannan labarin wani yanki ne daga fitowar Satumba 2019 na Baking & Snack.Don karanta dukkan fasalin akan masu rarraba, danna nan.
Lokacin aikawa: Agusta-14-2022